Limitations of Wearable Technology in the Workplace

Ashley Mayo

Are Exoskeletons the Future of Workplace Safety?

Workplace injuries remain a significant concern, especially in physically demanding jobs. As companies search for solutions, wearable exoskeletons have emerged as a potential fix. These devices are designed to provide additional support when lifting, bending, and performing repetitive tasks, with the goal of reducing strain on the body. While the concept is promising, integrating exoskeletons into real-world work environments presents several challenges that go beyond the technology itself.

Adoption and Usability Challenges in the Workplace

The adoption of exoskeletons in labor-intensive industries is often hindered by cultural perceptions and practical usability concerns. Some workers, particularly in male-dominated fields, may view assistive devices as unnecessary or a sign of weakness, discouraging widespread use. Without leadership buy-in and efforts to shift these perceptions, exoskeletons risk being seen as an impractical solution rather than a valuable safety tool. Additionally, many models are bulky, uncomfortable, and disruptive to workflow, requiring frequent adjustments that make them inconvenient for continuous use. While they may provide relief for repetitive or stationary tasks, they are less effective in roles requiring constant movement, bending, or quick adjustments. If a safety solution adds complexity rather than convenience, employees are unlikely to use it consistently.

The Need for a Holistic Safety Approach

Exoskeletons can help reduce strain on the body, but they do not eliminate underlying workplace hazards. Unlike ergonomic interventions that focus on redesigning tasks to minimize risk at the source, wearable technology acts as a secondary measure rather than a primary solution. Furthermore, most research on exoskeleton effectiveness is based on short-term studies in controlled environments, leaving questions about their long-term impact. Companies looking to improve workplace safety should view exoskeletons as just one component of a broader ergonomic strategy—one that includes risk assessment, task redesign, and proper training. A sustainable approach to injury prevention prioritizes eliminating hazards first, with wearable technology serving as a complementary tool rather than the main fix.